Mannheim Furnace Operator – SOP Plant

About the role

Atta Chemicals is expanding its Sulphate of Potash (SOP) manufacturing facility in Multan and seeks two experienced Mannheim Furnace Operators. The role involves safe and efficient operation of Mannheim furnaces to ensure consistent SOP production.

Key responsibilities

• Operate and monitor Mannheim furnaces during assigned shifts, controlling temperatures, material feeding rates, and reaction performance.
• Ensure proper feeding of Muriate of Potash (KCl) and Sulphuric Acid according to procedures.
• Coordinate with coal gasifier operators to maintain stable fuel gas supply and monitor furnace heating systems.
• Watch furnace agitators, discharge systems, and related mechanical equipment, identifying any abnormal conditions.
• Monitor HCl gas extraction and liaise with the absorption section.
• Assist with furnace startup, shutdown, and emergency procedures under supervision.
• Maintain accurate operating logs, production records, and shift handover reports.
• Collaborate with maintenance personnel during inspections, servicing, and breakdowns.
• Follow safety procedures for high‑temperature equipment, concentrated acids, HCl gas, and combustible fuel gas.

Required profile

• Minimum 2 years of practical experience in industrial furnace operations, chemical manufacturing, or similar continuous‑process industries.
• Direct experience with Mannheim furnaces or SOP production equipment is strongly preferred.
• Practical understanding of furnace temperature control, material feeding, heating systems, and discharge operations.
• Familiarity with industrial pumps, motors, blowers, valves, and basic process instrumentation.
• Ability to identify operational abnormalities and troubleshoot equipment issues.
• Basic knowledge of industrial safety procedures and emergency response.
• DAE in Chemical, Mechanical, or related technical discipline preferred; experienced operators without formal qualifications may also apply.
• Willingness to work rotating shifts and follow instructions from Shift Engineers and plant management.

Required skills

• Mannheim furnace operation
• Industrial furnace temperature control
• Material feeding and discharge management
• Heating system coordination
• Industrial pumps, motors, blowers, and valves
• Process instrumentation handling